Fantic Caballero 500 Rally Offroad Review

Fantic Caballero 500 Rally Offroad Review

Offroad Thrills with Character: How Good is the Caballero Rally?

Lightweight Offroad with Style: The Fantic Caballero 500 Rally aims to impress with its single-cylinder power, 21-inch front wheel, and stylish scrambler look. We're putting it to the test in tough offroad conditions.

Gregor

Gregor

published on 14/07/2025

3 Views

For years, the idea has haunted the minds of many enduro enthusiasts: an enduro weighing around 160 kilograms that still packs enough punch to avoid feeling underpowered on the road. With the new Fantic Caballero 500 Rally, this long-awaited holy grail might just become a reality. This latest model from the Italians steps into 2025 with a distinct offroad orientation that goes well beyond what you'd typically expect from scrambler-style machines. The single-cylinder engine delivers 44 horsepower, featuring a 21-inch front wheel and suspension with 200 mm of travel both front and rear—plus, it's fully adjustable.

During the 1000PS Offroad Test Days 2025, we put the bike to the test where it counts: in loose terrain, on natural trails, through mud, dust, and challenging sections. Alongside me, as a hobby endurist, were Mex and offroad pro Busty Wolter. In a lineup with five other bikes, the Caballero Rally underwent an intense comparison test. The goal: to determine whether the Fantic not only looks adventurous but also performs in rugged terrain—or perhaps even takes on the coveted role of an all-round offroader.

Red Stag Enduro Grounds - The Perfect Stage for Genuine Offroad Adventures

Nestled in the forest under a dense canopy, the Red Stag Enduro Grounds is an offroad playground like no other. This terrain has everything to make an enduro enthusiast's heart race: gravel, deep forest floor, winding trails, tight passages, and even technically demanding climb sections. Especially in mixed weather, it becomes evident how serious Yamaha and 1000PS are about their endurance tests. This isn't a sterile test area, but a place where bikes are tested under real conditions—with mud, stones, roots, and all the elements of a true enduro challenge. Those who succeed here truly earn the label of "adventure-ready." For the test crew including Busty Wolter, Mex, and McGregor, it's the perfect venue to push the Can-Am Origin to its limits.

Powerful Single-Cylinder - The Minarelli Engine in the Caballero 500 Rally

The engine of the Fantic Caballero 500 Rally is the core of a well-thought-out, weight-optimized design. With 463 cc displacement and 44 hp, the new single-cylinder engine from Minarelli delivers the characteristics offroad fans have been craving for years: punchy, direct, yet easy to control. The Caballero's low overall weight—under 170 kilograms ready to ride—further accentuates the engine's character. The combination of strong initial thrust, smooth throttle response, and light weight creates a playful riding experience that truly shines on loose terrain. Here, the Fantic feels far more lively than its spec sheet would initially suggest.

Fantic Caballero Rally 500 2025 - Key Facts

Engine and Drive Train

Bore96 mm
Stroke64 mm
Engine power44 HP
Rpm at Max. Power8000 rpm
Torque42 Nm
Rpm at Torque7000 rpm
Fuel systemInjection
Throttle Bore46 mm
StarterElectric
Clutch TypeMultiplate in oil-bath
IgnitionCDI
TransmissionChain
Transmission TypeGearshift
Number of gears6
Cylinders1
Strokes4-Stroke
Valves per cylinder4
ValvesDOHC
Coolingliquid
Displacement463 ccm

Suspension Front

Front suspensionUpside-Down telescopic fork
Diameter43 mm
Travel200 mm
AdjustmentCompression, Preload, Rebound

Suspension Rear

SuspensionSwing arm
Shock absorberMonoshock
Shock mountDeflection
Travel200 mm
AdjustmentCompression, Preload, Rebound
MaterialAluminium

Chassis

FrameSteel
Frame typeCentral tube

Brakes Front

TypeSingle disk
Diameter320 mm
Shock mountFloating caliper

Brakes Rear

TypeDisc
Diameter230 mm

Assistance Systems

Advanced Rider Assistance SystemsABS, Riding modes, Ride by Wire

Dimensions and Weights

Front tyre width90 mm
Front tyre height90 %
Front tyre diameter21 inch
Rear tyre width140 mm
Rear tyre height80 %
Rear tyre diameter17 inch
Length2194 mm
Wheelbase1455 mm
Seat Height860 mm
Dry Weight (with ABS)150 kg
Fuel Tank Capacity12 l
License compliancyA2
Range285 km
Combined CO2 emissions97 g/km
Combined fuel consumption4.2 l/100km
Euro NormEuro 5+

The sound of the standard Aero exhaust also contributes to the emotionally charged riding experience. Whether cruising over dirt roads or giving it the beans in technically demanding sections—the sound is prominent but not overwhelming. The engine responds instantly to the throttle, can be wound out to high revs, and, combined with the lightweight chassis, gives a sense of always being in control. The Italians have crafted not just a functional, but also a characterful engine that delivers riding pleasure. However, there's a minor downside: despite the carefully chosen technical components, the overall package feels somewhat underdeveloped in certain areas—but more on that later.

The Minarelli single-cylinder impresses the testers in offroad use.

Busty Wolter, an experienced offroad pro and freestyle rider, sums it up perfectly: The engine might not be the strongest in its class, but it pulls consistently and delivers plenty of fun. In his view, the engine feels a bit raw in operation, with noticeable resistance in the gearbox, which is not a drawback but rather highlights the bike's mechanical charm. The gearbox is tightly tuned and provides precise feedback when shifting.

Mex is also pleasantly surprised: He firmly believes that the single-cylinder offers honest, fantastic offroad power. The Minarelli engine used by Fantic, although not a full 500 cc nominally, impresses with its refined running smoothness and pleasant vibration behavior. Typical for a single-cylinder, it delivers strong low-end torque, while its eagerness to rev ensures plenty of dynamism. Especially offroad, the engine scores with its linear power delivery. Mex also highlights the emotional aspect—the Aero exhaust in scrambler style not only looks great but sounds just right. The result: a motorcycle that's pragmatically built yet stirs emotions and brings wide grins under the helmet.

Solid Suspension in the Fantic Caballero 500 Rally

The suspension of the Fantic Caballero 500 Rally appears high-quality at first glance—not just because of its striking golden look, but primarily due to its serious functionality. With 200 mm of travel both front and rear, the suspension offers a rare level of reserves in this class. It's also largely adjustable: the front allows for rebound and preload adjustments, while the rear offers compression and preload tuning. These features are far from just cosmetic—those who reach for the tools can markedly influence the handling. Particularly, the quick rebound of the front can be significantly improved with simple adjustments. This underscores the ambition Fantic has with the Rally variant: a true offroad scrambler.

Offroad, the suspension showcases how crucial balanced tuning is for an agile ride. The front provides good progression and reserves during compression, while the rear works harmoniously, noticeably settling under load—ensuring traction and control. On tighter trails, you benefit from the bike's lightness and compactness, allowing it to playfully navigate challenging sections. However, at high speeds on rougher gravel, the suspension reaches its limits. Particularly with rapidly successive bumps, the front wheel becomes unsettled, which can't be entirely remedied despite adjusted damping. This is where it lacks the high-speed damping found in more premium suspensions—those looking to plow through rough patches at speed must be aware of this limitation.

Considering its motorcycle category and at average speeds, the suspension of the Fantic Caballero 500 Rally leaves little to be criticized. However, for high-speed offroading like Busty prefers, it could use a bit more.

Mex highlights positively that the suspension setup feels good right from the factory—especially in the front fork area. After specifically adjusting the fork's rebound, he was able to tame the quick rebound, praising how the changes immediately impacted the ride. The rear end also impressed him, particularly in terms of traction and smoothness when accelerating. Overall, Mex describes the Caballero as "nimble as a weasel" in handling, making it an agile companion on twisty trails.

Busty Wolter attests to the suspension's overall solid performance but notes that it is more comfort-oriented than sporty. During faster offroad rides, you can feel the suspension reaching its limits, especially on deeper waves or rough terrain. Nevertheless, the system remains controllable—there's no harsh bottoming out or unpleasant jolts up to the handlebars. For Busty, the suspension is appropriate for the vehicle class, though sport-minded riders might expect more.

Compact Ergonomics with Pros and Cons - Fantic Caballero 500 Rally Offroad Test 2025

The Fantic Caballero 500 Rally presents itself as accessible in terms of ergonomics. The bike feels compact, with a slim waist and a relatively low seat height—ideal for riders who might find full-sized adventure bikes overwhelming. At the same time, the high position of the footpegs provides ample ground clearance, especially valuable on tight trails. Combined with the handlebar positioned close to the rider, it results in a sporty, active riding position. After a minor modification—angling the handlebar slightly more forward—the riding feel strongly resembles that of a sport enduro. Particularly when standing, the posture feels direct and controlled, although for taller riders, the reach to the handlebars can feel quite low.

Mex, at just over 1.90 m, feels slightly too tall for the compact Fantic Caballero 500 Rally.

Mex also describes the ergonomics as fundamentally successful, even though at 190 cm, he's well above average height. The knee angle is sharper than on other bikes, which is due to the offroad concept. He criticizes the lack of adjustability for the brake lever, while the clutch lever is indeed adjustable—a minor inconsistency that's bothersome in everyday use but likely reflects the price-performance ratio. On the positive side, Mex highlights the intricately crafted details like the machined triple clamps and high-quality footpeg mounts.

Busty Wolter also perceives the Caballero as a more compact machine with a relatively short wheelbase. For him, the riding posture while standing feels somewhat cramped, due to the relatively high footpeg position and the close distance to the handlebar axis. Although he didn't find this posture bothersome, he notes that taller riders might not find the geometry ideal. However, for shorter riders—or those with less offroad experience—the ergonomics could offer advantages.

Playful Handling with a Clear Focus on Agility

The Fantic Caballero 500 Rally impresses with playful and intuitive handling. Thanks to its compact build, steep steering head angle, and low weight, it feels nimble and can be precisely navigated through tight corners and technical sections. The single-cylinder engine responds directly to throttle inputs, further facilitating controlled maneuvering. Especially on winding offroad trails, the bike feels light and manageable. The handling remains convincing as long as the speed is moderate. However, at higher speeds on rough terrain, the suspension starts to work hard, the front wheel becomes unsettled, and it lacks the stabilizing mass or suspension calmness that larger adventure bikes offer.

Mex particularly highlights the simple, almost effortless cornering behavior, facilitated by the central ergonomics—even though taller riders might have to lean forward significantly. For him, the focus is clearly on straightforward offroad riding that quickly builds confidence and delivers enjoyment. Busty Wolter confirms these impressions: While the Caballero shows some nervousness in slippery or muddy conditions, such as slight fishtailing, the bike remains otherwise well manageable.

Brakes with Pros and Cons - ABS as a Spoilsport Offroad

In offroad use, a finely-tuned brake is often key to control. On the Fantic Caballero 500 Rally, the braking is adequate but lacks standout features. Busty Wolter rates the brakes as solid and appropriate for the vehicle class. For him, they deliver steady and reliable performance, though without making a sporty impression. According to Busty, those looking to use the bike purely for sport might want a firmer bite and more aggressive feel—but for what the Fantic aims to be, an accessible all-rounder with an offroad focus, they are suitable.

What can be more strongly criticized is the unnecessarily complicated procedure to deactivate the ABS. Despite a wealth of offroad and motorcycling experience among the three of us testers, and even with a marked ABS button, we simply couldn't disable the ABS on our own. It was only a smartphone video from Fantic themselves that clarified the process. You have to press several buttons simultaneously to first put the bike into offroad mode and only then can the ABS be adjusted. It's not a problem for trained customers, but compared to other manufacturers, it's quite a unique procedure. Until we received detailed instructions from Italy, we spent a large part of our test time with the ABS active, which isn't exactly advantageous in loose terrain. At least the front brake works decently: with a soft bite point but progressive deceleration. This allows for good braking performance even with active ABS, as long as you act with finesse and edge toward the traction limit.

Between Expectations and Reality - Robustness with Pros and Cons

Anyone considering using the Fantic Caballero 500 Rally for true offroad adventures or even longer journeys will inevitably question its robustness. Compared to classic adventure bikes, the Fantic presents a mixed picture. The service interval of 5,000 kilometers is shorter than that of long-distance bikes, but it's absolutely reasonable for a robust single-cylinder. At the same time, the motorcycle scores with thoughtful design solutions that are missing in some more expensive models. The raised fender isn't merely a design gimmick but functional—ideal for muddy passages. Also positive: the exposed radiators are protected by sturdy metal plates.

The Fantic Caballero 500 Rally also offers pragmatic qualities for adventurers, but the concept wasn't fully executed to 100%.

Elsewhere, however, there's room for improvement. The exhaust header is relatively unprotected, posing a risk of hitting larger rocks. A folding solution or at least a relieving design for the rear brake lever would have been desirable—especially in offroad use, where ground contact is never entirely avoidable. In contrast, there are high-quality details like stable, grippy footpegs and the scrambler-style high-mounted exhaust, which offer clear advantages during tip-overs and water crossings. Additionally, the air filter is easily accessible, making it well-suited for quick cleanings after dusty rides.

Overall, the Caballero 500 Rally comes across as ambivalent in terms of robustness and practical offroad capability. In many areas, it shows a pleasingly robust, practical design—such as with the folding mirrors or machined parts focused on offroad use. At the same time, there are specific weaknesses that don't ruin the positive overall impression but indicate: The Fantic is not a no-compromise expedition machine, but a versatile fun-maker with offroad ambitions.

Conclusion from the Hobby Endurist's Perspective

The Fantic Caballero 500 Rally leaves a mixed but fascinating impression. On one hand, it impresses with high-quality machined parts, practical offroad details like folding mirrors, and a well-thought-out overall concept. On the other hand, there are areas where Fantic had to make compromises in the finer details. The interplay between high-quality components and functional compromises creates an image that is not perfect but authentic. Especially for hobby endurists looking for a light, playful, and unique bike, the Caballero has a lot to offer—with a character that goes far beyond mere beginner-friendliness.

Pro's Conclusion: Agile Everyday Mule with Charm

Busty Wolter sums it up perfectly with a vivid comparison: The Caballero is like a mule—not as big and impressive as a "horse" in the adventure bike class, but strong, sure-footed, and extremely agile. It offers enough power to have real fun offroad, is easy to maneuver, and inspires confidence. For tall riders like himself (1.87 meters), the seating position feels a bit cramped. Yet, this is also where its advantage lies: shorter riders will find a handy, accessible motorcycle that truly stands out in its class. For those who don't want an over-the-top adventure bike but a compact fun machine with genuine offroad capability, the Fantic is a charming companion.

Leatt ADV Suits in Offroad Test: Two Strong Solutions for Any Weather

At the 2025 Offroad Test Days, Leatt's two adventure suits impress with functionality, protection, and comfort. The MultiTour 5.5 is the weatherproof all-rounder with a 3-layer construction, 20,000 mm waterproof inner jacket, and thoughtful ventilation—ideal for 10 to 20°C and changing conditions. The FlowTour 5.5 features large mesh panels, a sporty cut, and also a waterproof outer jacket—perfect for active riders at 25°C and above. Both offer high-quality Level 2 protectors, clever details like hydration system preparation, and adjustable widths. For uncompromising touring functionality, the MultiTour is the choice. For those who value lightness, airflow, and flexibility, the FlowTour is ideal.

More Reviews from the 2025 Offroad Test Days

How much does a Fantic Caballero Rally 500 cost?
Here you will find an overview of the price level of new and used motorbikes!
Gregor

Fantic Caballero Rally 500 2025 - Experiences and Expert Review

Gregor

The Fantic Caballero 500 Rally positions itself as a nimble, fun-focused offroad motorcycle with strong character and surprising depth. It’s not aimed at those seeking uncompromising adventure tourers, but rather at anyone looking for a lightweight, intuitively rideable, and emotionally charged bike for both offroad excursions and everyday use. With its powerful single-cylinder engine, agile handling, and numerous clever design solutions, it offers plenty of enjoyment—especially for riders of short to average height. It presents both strengths and weaknesses: it impresses where it offers high-quality machined parts and offroad-capable solutions. However, in areas like ergonomics for taller riders or the non-deactivatable ABS, it reveals clear limitations. Yet, this also contributes to its charm—a small Italian bike with character, quirks, and charm.


Playful handling

powerful, refined single-cylinder

high-quality details like machined footpeg mounts and triple clamp

good traction offroad

accessible ergonomics for shorter riders

emotionally resonant sound and exhaust design

ABS not deactivatable

suspension limited at high speeds and on rough terrain

restricted ergonomics for tall riders

unprotected exhaust header

non-foldable brake lever

Fantic Caballero 500 Rally Offroad Review Images

Source: 1000PS

Fantic Caballero 500 Rally at the 2025 Offroad Test Days - Image 1
Fantic Caballero 500 Rally at the 2025 Offroad Test Days - Image 2
Fantic Caballero 500 Rally at the 2025 Offroad Test Days - Image 3
Fantic Caballero 500 Rally at the 2025 Offroad Test Days - Image 4
Fantic Caballero 500 Rally at the 2025 Offroad Test Days - Image 5
Fantic Caballero 500 Rally at the 2025 Offroad Test Days - Image 6
Fantic Caballero 500 Rally at the 2025 Offroad Test Days - Image 7
Fantic Caballero 500 Rally at the 2025 Offroad Test Days - Image 8
Fantic Caballero 500 Rally at the 2025 Offroad Test Days - Image 9
Fantic Caballero 500 Rally at the 2025 Offroad Test Days - Image 10
Fantic Caballero 500 Rally at the 2025 Offroad Test Days - Image 11
Fantic Caballero 500 Rally at the 2025 Offroad Test Days - Image 12
Fantic Caballero 500 Rally at the 2025 Offroad Test Days - Image 13
Fantic Caballero 500 Rally at the 2025 Offroad Test Days - Image 14
Fantic Caballero 500 Rally at the 2025 Offroad Test Days - Image 15
Fantic Caballero 500 Rally at the 2025 Offroad Test Days - Image 16
Fantic Caballero 500 Rally at the 2025 Offroad Test Days - Image 17
Fantic Caballero 500 Rally at the 2025 Offroad Test Days - Image 18
Fantic Caballero 500 Rally at the 2025 Offroad Test Days - Image 19
Fantic Caballero 500 Rally at the 2025 Offroad Test Days - Image 20
Fantic Caballero 500 Rally at the 2025 Offroad Test Days - Image 21
Fantic Caballero 500 Rally at the 2025 Offroad Test Days - Image 22
Fantic Caballero 500 Rally at the 2025 Offroad Test Days - Image 23
Fantic Caballero 500 Rally at the 2025 Offroad Test Days - Image 24
Fantic Caballero 500 Rally at the 2025 Offroad Test Days - Image 25
Fantic Caballero 500 Rally at the 2025 Offroad Test Days - Image 26
Fantic Caballero 500 Rally at the 2025 Offroad Test Days - Image 27
Fantic Caballero 500 Rally at the 2025 Offroad Test Days - Image 28
Fantic Caballero 500 Rally at the 2025 Offroad Test Days - Image 29
Fantic Caballero 500 Rally at the 2025 Offroad Test Days - Image 30
Fantic Caballero 500 Rally at the 2025 Offroad Test Days - Image 31
Fantic Caballero 500 Rally at the 2025 Offroad Test Days - Image 32
Fantic Caballero 500 Rally at the 2025 Offroad Test Days - Image 33
Fantic Caballero 500 Rally at the 2025 Offroad Test Days - Image 34
Fantic Caballero 500 Rally at the 2025 Offroad Test Days - Image 35
Fantic Caballero 500 Rally at the 2025 Offroad Test Days - Image 36
Fantic Caballero 500 Rally at the 2025 Offroad Test Days - Image 37
Fantic Caballero 500 Rally at the 2025 Offroad Test Days - Image 38
Fantic Caballero 500 Rally at the 2025 Offroad Test Days - Image 39
Fantic Caballero 500 Rally at the 2025 Offroad Test Days - Image 40
Fantic Caballero 500 Rally at the 2025 Offroad Test Days - Image 41
Fantic Caballero 500 Rally at the 2025 Offroad Test Days - Image 42
Fantic Caballero 500 Rally at the 2025 Offroad Test Days - Image 43
Fantic Caballero 500 Rally at the 2025 Offroad Test Days - Image 44
Fantic Caballero 500 Rally at the 2025 Offroad Test Days - Image 45
Fantic Caballero 500 Rally at the 2025 Offroad Test Days - Image 46
Fantic Caballero 500 Rally at the 2025 Offroad Test Days - Image 47
Fantic Caballero 500 Rally at the 2025 Offroad Test Days - Image 48
Fantic Caballero 500 Rally at the 2025 Offroad Test Days - Image 49
Fantic Caballero 500 Rally at the 2025 Offroad Test Days - Image 50
Fantic Caballero 500 Rally at the 2025 Offroad Test Days - Image 51
Fantic Caballero 500 Rally at the 2025 Offroad Test Days - Image 52
Fantic Caballero 500 Rally at the 2025 Offroad Test Days - Image 53
Fantic Caballero 500 Rally at the 2025 Offroad Test Days - Image 54
Fantic Caballero 500 Rally at the 2025 Offroad Test Days - Image 55
Fantic Caballero 500 Rally at the 2025 Offroad Test Days - Image 56
Fantic Caballero 500 Rally at the 2025 Offroad Test Days - Image 57
Fantic Caballero 500 Rally at the 2025 Offroad Test Days - Image 58
Fantic Caballero 500 Rally at the 2025 Offroad Test Days - Image 59
Fantic Caballero 500 Rally at the 2025 Offroad Test Days - Image 60
Fantic Caballero 500 Rally at the 2025 Offroad Test Days - Image 61
Fantic Caballero 500 Rally at the 2025 Offroad Test Days - Image 62
Fantic Caballero 500 Rally at the 2025 Offroad Test Days - Image 63
Fantic Caballero 500 Rally at the 2025 Offroad Test Days - Image 64
Fantic Caballero 500 Rally at the 2025 Offroad Test Days - Image 65
Fantic Caballero 500 Rally at the 2025 Offroad Test Days - Image 66
Fantic Caballero 500 Rally at the 2025 Offroad Test Days - Image 67
Fantic Caballero 500 Rally at the 2025 Offroad Test Days - Image 68
Fantic Caballero 500 Rally at the 2025 Offroad Test Days - Image 69
Fantic Caballero 500 Rally at the 2025 Offroad Test Days - Image 70
Fantic Caballero 500 Rally at the 2025 Offroad Test Days - Image 71
Fantic Caballero 500 Rally at the 2025 Offroad Test Days - Image 72
Fantic Caballero 500 Rally at the 2025 Offroad Test Days - Image 73
Fantic Caballero Rally 500 2025 - Image 74
Fantic Caballero Rally 500 2025 - Image 75
Fantic Caballero Rally 500 2025 - Image 76
Fantic Caballero Rally 500 2025 - Image 77
Fantic Caballero Rally 500 2025 - Image 78
Fantic Caballero Rally 500 2025 - Image 79

1000PS Partner

ChigeeContinental MotorradreifenMotorex AGcalimoto GmbH